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PM - 4E PM-4E-D1.0S Flat End Mill , Long Carbide End Mills 50-100mm Overlength

Benemetal Material Technology Co.,Ltd

PM - 4E PM-4E-D1.0S Flat End Mill , Long Carbide End Mills 50-100mm Overlength

Brand Name : SHIELD

Model Number : PM-4E SERIES

Certification : ISO9001:2008

Place of Origin : Hunan China

MOQ : 10pcs

Price : Negotiable

Payment Terms : L/C D/A D/P T/T Western Union

Supply Ability : 500,000 per month

Delivery Time : 5-35 workdays after received the payment

Packaging Details : Plastic box packed for each pieces, carton boxes outside

Product name : PM-4E-D1.0S high-performance general milling PM series

Material : WC: 0.6μm grain size 12.0% Co

Type : 4-flute corner protection flattened end mills with straight shank

Diameter : 1-20mm

Overlength : 50-100mm

Flute : 4-flute

Coating : NaNo AlTiN

HRC : 40/50/55

Suitable for : Carbon steel, alloy steel, hardened steel, stainless steel , cast iron, nodular cast iron, titanium alloy, heat resistant alloy

Application : Very suitable for side milling and shallow slot machining

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PM-4E corner protection flattened end mills with straight shank PM-4E-D1.0S~D20.0

High-performance general milling PM series

PM - 4E PM-4E-D1.0S Flat End Mill , Long Carbide End Mills 50-100mm Overlength

Type Basic dimension(mm) Number of teeth Z Geometry
D d H L
PM-4E-D1.0S 1.0 4 3 50 4 Picture 1
PM-4E-D1.5S 1.5 4 4 50 4 Picture 1
PM-4E-D2.0S 2.0 4 6 50 4 Picture 1
PM-4E-D2.5S 2.5 4 8 50 4 Picture 1
PM-4E-D3.0S 3.0 4 8 50 4 Picture 1
PM-4E-D4.0S 4.0 4 11 50 4 Pitcure 2
PM-4E-D1.0 1.0 6 3 50 4 Picture 1
PM-4E-D1.5 1.5 6 4 50 4 Picture 1
PM-4E-D2.0 2.0 6 6 50 4 Picture 1
PM-4E-D2.5 2.5 6 8 50 4 Picture 1
PM-4E-D3.0 3.0 6 8 50 4 Picture 1
PM-4E-D3.5 3.5 6 10 50 4 Picture 1
PM-4E-D4.0 4.0 6 11 50 4 Picture 1
PM-4E-D4.5 4.5 6 11 50 4 Picture 1
PM-4E-D5.0 5.0 6 13 50 4 Picture 1
PM-4E-D5.5 5.5 6 16 50 4 Picture 1
PM-4E-D6.0 6.0 6 16 50 4 Picture 2
PM-4E-D7.0 7.0 8 20 60 4 Picture 1
PM-4E-D8.0 8.0 8 20 60 4 Picture 2
PM-4E-D9.0 9.0 10 22 75 4 Picture 1
PM-4E-D10.0 10.0 10 25 75 4 Picture 2
PM-4E-D11.0 11.0 12 26 75 4 Picture 1
PM-4E-D12.0 12.0 12 30 75 4 Picture 2
PM-4E-D14.0 14.0 14 32 75 4 Picture 2
PM-4E-D16.0 16.0 16 45 100 4 Picture 2
PM-4E-D18.0 18.0 18 45 100 4 Picture 2
PM-4E-D20.0 20.0 20 45 100 4 Picture 2

Detailed Product Description:

PM= High performance general machining

4E= 4 flute corner protection flattened

D1.0= Tool diameter 1.0mm

S= Slim shank: diameter 4.0mm

Number of teeth: 4 Flutes

End tooth type of mills: 4-flute corner protection flattened end mills with straight shank

Cutting diameter tolerance: D </= 12 (0~-0.020mm)

D<12(0~-0.030mm)

Coated: NaNo AITiN coating

Helical angle: 45 degree

Machining operation: PM - 4E PM-4E-D1.0S Flat End Mill , Long Carbide End Mills 50-100mm Overlength

a. Side face: Flattened end mills for side machining

b. Step shoulder: Flattened end mills for shoulder machining

c. Straight slot: Flattened end mills for deep slot machining

Applicable workpiece material:

1. Very suitable for carbon steel , alloy steel, Pre-hardened steel ,hardened steel with 40HRC/50HRC/55HRC, cast iron, nodular cast iron

2. Suitable for stainless steel, Tianium alloy, heat resistant alloy

Advantage of high-performance general machining end mills

1. Optimized geometry, improves chip removal and chip forming with reduced cutting force.

PM - 4E PM-4E-D1.0S Flat End Mill , Long Carbide End Mills 50-100mm Overlength

2. Higher feed rates and improved metal removal rate for efficient machining, due to high stability of cutting edge and rigid tool structure.

Tool diameter: Ø6.0mm

Tool type: a) PM-4E-D6.0

b) Tool from overseas manufacturer

Machine tool: Mikron UCP 1000

Workpiece material: NAK80(40HRC)

Cooling system: air blow

Machining operation: side milling (down milling)

Cutting parameters: Vc=100m/min

ap=9mm, ae=0.6mm

Fz=0.4mm~0.16mm

PM - 4E PM-4E-D1.0S Flat End Mill , Long Carbide End Mills 50-100mm Overlength

3. With excellent wear resistance and toughness, high wear resistance and breakage resistance is achieved even during high performance milling.

PM - 4E PM-4E-D1.0S Flat End Mill , Long Carbide End Mills 50-100mm Overlength

Tool type: PM-4E-D6.0 Radial cutting depth: ae=0.6mm

Diameter: Ø6.0mm Cutting stype: side milling( down milling)

Workpiece material: NAK80(40HRC) Cooling system: air blow

Rotating speed: 5300r/min(100m/min) Machine tool: MIKRON UCP1000

Feed speed: 1696mm/min(0.32mm/r) Tool overhang: 22mm

Axial cutting depth: ap=9mm

Machining results

PM - 4E PM-4E-D1.0S Flat End Mill , Long Carbide End Mills 50-100mm Overlength

Conclusion: compared with other tools manufacturer, PM series has better breakage resistance.

The application status of PM-4E-D6.0-G in high speed milling.

Tool type: PM-4E-D6.0-G

Diameter: Ø6.0mm

Workpiece material: NAK80(40HRC) PM - 4E PM-4E-D1.0S Flat End Mill , Long Carbide End Mills 50-100mm Overlength

Rotating speed:13260r/min(250m/min)

Feed speed: 2652mm/min(0.2mm/r)

Axial cutting depth: ap=6mm

Radial cutting depth: ap=0.3mm

Cutting style: side milling( down milling)

Cooling system: air blow

Machine tool: MIKRON HSM800

Tool overhang: 22mm

High efficiency machining alloy steel of PM-4E-D8.0.

PM - 4E PM-4E-D1.0S Flat End Mill , Long Carbide End Mills 50-100mm Overlength

Machine tool: MIKRON UCP1000

Tool holder: HSK63-A Workpiece material: alloy steel

Cutting speed: 100(m/min)

Feed rate per tooth: 0.04(mm/tooth)

Axial cutting depth: 8(mm)

Radial cutting width(mm): changing, Maximum at full cutting

Cooling system: Emulsified liquid

Milling style: Contour following

Tool overhang: 30mm

End mills series of sharp and corner protection type

The characteristic of corner protection end mill:

1) It's suitable for bad cutting condition or hardness material machining.

2) High cutting edge strength and breakage resistance.

3) The degree of nose sharpness is reduced, the vestiage is left.

PM - 4E PM-4E-D1.0S Flat End Mill , Long Carbide End Mills 50-100mm Overlength

The characteristic of sharp end mill:

1) True 90 degree angle is obtained without material remaining in the corner.

2) The corner part is sharp, it is applicable in finishing or soft material machining. Especially, it is usually used in machining of non-ferrous material such as AI.

PM - 4E PM-4E-D1.0S Flat End Mill , Long Carbide End Mills 50-100mm Overlength


Product Tags:

flat bottom end mill

      

carbide insert end mill

      
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